Vibratory Finishing Machine

Introduction

Disc finishing machines are also high ‘G’ force machines which work faster due to the centrifugal force generated by a rotating disc.

Process times are significantly lower than Vibratory Finishing Machines but somewhat more than Centrifugal Finishing Machines.

The advantages of Disc Finishing over Centrifugal Finishing are the greater ease of loading and unloading and the possibility of In-process inspection of parts. They are usually suitable for small components

Dalal Tub Vibratory Finishing Machines have rectangular working bowl with either straight or curved side walls based on the application.

The system cascades mixture of media and components in the Tub, producing relative movement between the two. This results in efficient processing of components.

Vibration can be adjusted with eccentric weights and systems can be batch type, continuous or customized as per needs.

·         Suitable for mix size, large and long parts

·         Machine can be customized to suit parts

·         Continuous Machine can be offered

·         Divider plates for large heavy parts and moving parts to prevent contact

·         Faster processing than hexagonal barrel

·         Can handle small to very large and very long parts

·         In-Process Inspection

·         Batch or continuous operation

The major product lines include
 

·         High Temperature High Pressure Yarn and Fibre Dyeing Machinery for the Textile Machinery.

·         Wiped Film Evaporators and Rotary Vacuum Dryers for the Chemical Processing Equipment.

·         Vapor Phase Solvent Recover Solutions for multiple applications and industries

·         Finishing Machinery for deburring and surface finishing.

Centrifugal Finishing Machines are high ‘G’ force machines specifically developed for smaller components, and for those that require long process times in Vibratory Finishing machines.

Smaller machines have removable barrels, while larger ones have fixed barrels with provision for barrel and turret inching.

There are several options available -- straight barrels, inclined barrels, removable barrels (for small machines), variable speeds, media parts separators, inching arrangements, rubber/polyurethane linings, conveyors, etc.

Technical Specifications:-

·         Effective motor position for Superior Vibration

·         High tensile nut bolts for longer machine life

·         Efficient removal of process fluid for best surface finish

·         Energy efficient motor

·         Bowls shot blasted before and after Polyurethane lining for painting

·         All internal welds ground smooth

·         Anti rotation motor locking plate provided

·         Bowls are stress relieved

·         Can handle very small to large parts. Batch or continuous operation

·         In-Process Inspection

·         Integral separation

·         Better media/parts mixing since it has cascade and circular action

·         Economical for general purpose work, heavy deburring, continuous processing, and continuous inspection

·         Full automation capability

·         Batch or continuous operation

·         Specially designed for finishing with

·         Steel media Heavy duty Vibratory Drive

·         System Specially strengthened bowl

 Burnishing Machine for Mirror Polishing Using Steel Media 

Introduction

Sumitra Vibro Dryers are designed for stainfree drying and polishing of components, immediately after vibratory/centrifugal finishing.

Heated Maizorb/Corncob is used as the drying media. The rubbing action of the mass eliminates the calcarious residuals of the evaporated water deposited on the surface of the parts. The equipment is offered in, both, batch and continuos operations.

Special Features

·         Continuous/recirculatory operation

·         Can be automated and added onto the total system

·         Mobile, robust, fast and easy to install

·         Occupies lesser space than any other drying unit of similar capacity and output

·         Adjustable vibratory action to suit production requirements

Advantages

·         Can handle small to medium size parts.

·         In-Process Inspection possible.

·         Energy Efficient.

·         Excellent cascade to eliminate calcarious residuals of water.

·         Stain free drying

·         Occupies less space then other units of similar capacity and output 

Backed by the team of experienced professionals, we are manufacturing and supplying high quality Ceramic Media. This range is fabricated using finest quality raw material in accordance with the industry laid norms & guidelines to provide a flawless range to the clients. Available at competitive prices, we ensure that all the products are in compliance with defined quality parameters. Silicon carbide grit is also used along with aluminum oxide in ceramic media. Widely used in various finishing processes, this range is priced at very reasonable rates.

Features:

• Long-lasting shine

• Superior finish

• Optimum performance

• Highly durable

There are different grades of cut within the ceramic media family that are as follows:

The cutting abrasive bonded with ceramic is most commonly aluminum oxide of different  grit size. Silicon carbide grit is also used in ceramic media. Ceramic media is a very popular choice in finishing processes because of its long lasting and clean running characteristics.

There are different grades of cut within the ceramic media family:

We are one of the established names of the industry engaged in supplying a qualitative range of Vibratory Finishing Machine. Customers can avail these machines from us in variegated sizes and specifications as per their specific requirements. With the aid of our dedicated quality controllers, we ensure that only defect-free components are dispatched to the clients'' end.

Used for:

• De-burring

• Polishing

• De-scaling

• Surface improvement

• General purpose work

• Continuous processing

• Inspection

Features:

• Efficient removal of process fluid for best surface finish

• All internal welds ground smooth

• Bowls shot blasted before and after Polyurethane lining for painting

• Anti rotation motor locking plate provided

Additional Features:

• Complete Polyurethane lined bowl including separation area

• Complete Polyurethane dam flap to avoid metal contact instead of metal flap

• Polyurethane corrosion resistant paint for longer life in acidic /alkaline environments

• Accident proof media outlet design for total safety

Benefits:

• Economical

• Full automation capability

• Better media/parts mixing owing to its cascade and circular action

• Vibratory bowl with automatic separation

Specifications: